Stabilizer/Chiller Facility
City: Montezuma County
State: Colorado
The facility is comprised of three main processing plants: a Wellhead Production Plant, Crude Oil Stabilizer Plant, and a Gas Hydrocarbon Dew Point Control Plant utilizing propane refrigeration.
The Wellhead Production Plant includes a 2.5 MMBtu/hr Indirect Line Heater complete with two split-pass flow coils. After the Heater, the stream is separated in two 3-Phase Inlet Separators. The Separators were sized to separate 3.8 MMSCFD of gas, 2,177 Bbl/d if crude oil, and 5,000 Bbl/d of water. The crude oil is fed to a Stabilizer Tower and Reboiler in order to reduce the vapor pressure to 10.5 psia. The vapors from the stabilizer are re compressed and combined with the gas from the 3-Phase Separator. The combined gas is processed in a Hydrocarbon Dew Point Control Plant, which results in a dew point of -20 degrees Fahrenheit. The plant cooling is provided by propane refrigeration while hydrate inhibition is provided by an ethylene glycol injection/regeneration system. The NGL produced during the hydrocarbon dew point depression are further processed in a Demethanizer Tower and Reboiler resulting in 480 Bbl/d of sale able NGL product.
Engineering Performed by J.W. Williams, Inc.
• Process Simulation
• General Process Flow Diagram
• Plant Layout Diagram
• Piping Isometric Drawings
• P & ID of the Facility
• Complete design of the Wellhead Production Package, Crude Oil Stabilizer Package, Chiller Process Package, and the 30,000 Gallon NGL Tanks
• Complete review and approval of the Inlet and Residue Compressor Package (for the stabilizer), Refrigerant Compressor Package, Electrical Generator Package, Refrigerant Cooler, and all other Aerial Coolers, LACT Units for Oil and NGL, Buildings, Electrical Work and Facility Installation.
Equipment Provided by J.W. Williams, Inc.
• Inlet Line Heater
• Three Inlet Separator Packages, 3-Phase Design with Oil & Water Meters
• Crude Oil Stabilizer Package including Flash Separator, Direct-Fired Bottoms Reboiler and Aerial Cooler
• Chiller Process Package including Demethanizer and Bottoms Reboiler